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Industrial Robot Automation Case Studies
Please feel free to review these industrial robotics cases studies to explore how FANUC industrial robots are being used by companies to reduce cost, increase productivity and improve quality.
M-2000
i
A/900L Auto Body Transfer Robot with M-20
i
A Seam Seal Application
A FANUC M-2000
i
A/900L robot transfers a car body to four FANUC M-20
i
A robots, that then apply a seam sealer application to the body of the car.
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FANUC R-2000iB/210F Truck Wheel Polishing Robot
A FANUC R-2000iB/210F robot polishes sets of truck wheels.
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FANUC Robotics Training M-1
i
A CERT Cart Picks & Places
This case study article features a FANUC Certified Educational Robotic Training (CERT) Cart, which is a part of FANUC Robotics' enhanced education curriculum capabilities.
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M-1
i
A: Robotic Dispensing and Error Proofing
A FANUC M-1
i
A robot equipped with
i
RVision dispenses glue onto an automotive part. The M-1
i
A robot uses
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RVision Multi-View to locate the part, then...
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Automated Storage and Retrieval System - M-2000
i
A Heavy Payload Robot
A FANUC M-2000
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A/900L robot equipped with
i
RVision 2D, demonstrates its high capacity payload and long reach in this automated storage and retieval system.
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R-1000
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A Door Handle Buffing with auxiliary axis
A FANUC R-1000
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A/80F 6-axis robot picks up four door handles and quickly presents them to the first of three buffing and polishing stations. The R-1000
i
A robot was selected for its compact footprint, high speed motion
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Picking Robot:M-3
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A Intelligent Picking Solution
Picking Robot:A FANUC M-3
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A Robot picks randomly placed bottles from an in feed conveyor, and places them up right onto an out feed conveyor using visual line tracking.
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Assembly Robot:FANUC M-1
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A Gear Assembly Application
Assembly Robot: A Fanuc M-1
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A delta robot utilizes
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RVision and an FS-15
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A Force Sensor to perform this gear assembly application. With 2D iRVision, the robot locates the two different gear models.
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Welding Robots:R-1000
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A & ARC Mate 100
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C Intelligent Welding System
Welding Robots: A Fanuc R-1000
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A robot uses a spot welding gun to weld the brackets at the top of a toolbox. Two FANUC ARC Mate 100
i
C robots proceed to simulate welding using coordinated motion software.
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Force Sensing Robot: LR Mate 200
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C Deburring with an FS-10
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A Force Sensor
A FANUC LR Mate 200
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C robot locates and simulates deburring a part using
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RVision and an FS-10
i
A Force Sensor.
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Assembly Robot: FANUC M-1
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A Ball Bearing Assembly
A FANUC M-1
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A robot locates three different size ball bearings using
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RVision and places them into a specific bearing tray.
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FANUC Robotics Headquarters
FANUC Robotics America headquarters is located in Rochester Hills, MI and was founded in 1982. FANUC Robotics America headquarters is a 375,000 square foot
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FANUC M-410
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B/140H Intelligent High Speed Palletizer
A five axis FANUC M-410
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B/140H intelligent high speed palletizing robot moves cases of varying sizes between two racks.
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Food Robot - FANUC M-430
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A High Speed Food Picker
Designed specifically for food washdown environments, the FANUC M-430
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A food robot is capable of picking primary food and packaged products.
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Solar Panel Assembly: FANUC M-3
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A Flexible Solar Collector Assembly
A FANUC M-3
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A six axis robot equipped with
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RVision 2D, a two-jaw mechanical gripper and a sealing gun assembles a concentrated photovoltaic solar panel.
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High Payload Part Transfer - FANUC M-2000
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A Automotive Body Transfer
A FANUC M-2000
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A robot is used to transfer full auto bodies between conveyor systems.
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Small Part Assembly Robot: FANUC M-1
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A Circuit Board Assembly
Two FANUC M-1
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A 6-axis robots assemble and inspect a computer board. The second M-1
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A robot picks up and installs two fuses to the board.
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Material Handling Robot: FANUC M-2000
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A Sand Core Coating Solution
A FANUC M-2000
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A robot uses
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RVision 2D to locate and pick two halves of an assembled sand core.
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Food Robot:FANUC M-3
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A picking cookies.
A FANUC M-3
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A 6-axis robot uses
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RVision Visual Tracking to locate randomly-oriented cookies on an infeed conveyor.
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FANUC M-20
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A & ARC Mate 100
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C Compact Flexible Welding
Two FANUC M-20
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A robots with
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RVision 3DL find loose brackets in part trays, then pick and attach them to an exhaust assembly.
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FANUC M-1
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A Vial Transfer application for Pharmaceutical and Lab
Two FANUC M-1
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A 6-axes robots pick and place micro vials for sterilization. The FANUC M-1
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A is designed for small part handling, high speed picking and assembly applications.
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Educational Robotics Program-FANUC CERT
Take the training where you need it…. in the classroom, in a laboratory or even at a remote site. Use the Education Training Cart to teach how to program a real robot, in real time, in a safe, controlled environment.
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M-410
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B/140H Intelligent Picking
The five-axis, M-410
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B/140H equipped with
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RVision® 2D will palletize and depalletize boxes and bags to show the robot's versatility and speed.
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M-1
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A Handling and Deflashing Robotic System
A FANUC M-1
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A 6-axis robot handles and deflashes plastic tape dispensers.
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Welding Robot: FANUC R-1000
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A/100F
A FANUC R-1000
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A/100F robot performs a re-spot operation on a small automotive sub-assembly.
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Food Packaging Robot Solutions-FANUC M-420
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A
A FANUC M-420
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A robot equipped with FANUC's
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RVision Visual Tracking, picks and packs boxes of cookies at high speeds.
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Part Transfer Robots-FANUC M-2000
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A/1200 Intelligent Heavy Payload Robotic Cell
An M-2000
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A/1200 equipped with
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RVision/3DL demonstrates its high capacity payload and wrist by handling parts weighing up to 1350 kg.
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High Speed Bar Code Sorting Robot- FANUC M-1
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A
A FANUC M-1
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A 6-axis robot picks and sorts randomly located oral dispensers from a flexible parts feeder using an
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RVision 2D overhead camera.
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Industrial Automation Flexible Welding - FANUC Robotics R-1000
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A & ARC Mate 100
i
C
A FANUC R-1000
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A robot uses
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RVision
2D to locate a randomly-placed toolbox in a part bin.
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Intelligent Robot Software Features - FANUC Robotics Industrial Automation
LVC
robotic software
is a breakthrough product for operations that require increased accuracy at high speeds allowing the robot to operate with less vibration, even at maximum speed.
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Bin Picking Automation Solution - FANUC M-710
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C
A FANUC M-710
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C robot equipped with
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RVision locates and picks randomly piled parts from a storage container.
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LED Lens Assembly & Disassembly - FANUC M-1
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A
Two FANUC M-
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A four-axis robots equipped with
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RVision/2D assemble and disassemble small LED Lens into PCB bases.
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Industrial Robot Unloads Diagnostic Test Kits-FANUC M-430
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A
A FANUC M-430
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A robot unloads diagnostic test kits from a tray and places them on a conveyor.
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Robot Case Packs and Palletizes Cases in Automated System
A FANUC M-710
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A robot case packs and palletizes cases in this fully automated system.
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Robot Picks up and places loaves of bread into racks
A FANUC M-420
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A robot picks up loaves of bread and places them into plastic bread racks.
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Unloading Okuma Machine Tools
M-710
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C 70 kilogram top loader robot increases system productivity by reducing the time required to unload the finished part and load the raw part.
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Palletizing Presentation Boards of Different Sizes
A FANUC M-410
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B robot palletizes presentation boards of different sizes with a fork tool and a vacuum assist.
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Robotic Assembly and Disassembly of Solar Panels
A FANUC M-1
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A high speed parallel link robot (also known as a delta robot) and an LR Mate 200
i
C robot assemble and disassemble solar panels.
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Vision Guided Robots Assemble Pens
Two FANUC LR Mate 200
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C robots equipped with 2D
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RVision and a rotary flexible parts feeder assemble pens together.
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Picking Randomly Oriented Packs of Gum
Two invert-mounted FANUC M-430
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A robots equipped with FANUC’s
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RVision visual line tracking software pick randomly-oriented packs of gum from an infeed conveyor and place them on an outfeed conveyor.
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Load and Unload Insert Molding Machine
A FANUC M-10
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A robot loads terminals and bushings to a rotary style insert molding machine.
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FANUC M-1
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A CERT Cart
The FANUC M-1
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A CERT cart has a mobile design that fits through standard doorways for easy transfer to many locations.
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Robot picks and packs 108 AA batteries per minute
A four-axis, FANUC M-1
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A robot picks and packs AA batteries.
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Visual Tracking and picking of randomly placed packages of gum
A FANUC M-3
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A four-axis robot equipped with
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RVision Visual Tracking picks randomly placed packages of gum from an infeed conveyor. The robot orients the product and places them onto an outfeed conveyor.
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Depalletize Cases of Carton Flats for Beverage Line
A FANUC R-2000
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B robot depalletizes cases in a fully automated beverage line. Each case contains approximately 150 carton flats which must be loaded at rates up to 300 cartons per minute.
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Paper Roll Handling and Packaging System
A FANUC R-2000
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B six axis robot handles rolls of paper in a fully automated roll handling and packaging system.
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Casepacking Pharmaceutical Cartons
FANUC M-6
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B robot picks accumulated bundles of pharmaceutical cartons and places them in pre-erected cases.
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Robotier Hybrid Robot Palletizer
FANUC M-710
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C robot is palletizing cases and bags in a RoboTier Hybrid Robot Palletizer.
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Gas Can Assembly
A FANUC LR Mate 200
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B robot using vision hangs labels on gas cans after locating the pour nozzle.
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De-burr die cast aluminum engine crank case
A FANUC M-710
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C robot manipulates the part through various tools and systematically removes unwanted features in the castings.
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Automotive Body Transfer
Three FANUC M-2000
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A/900L robots lift and transfer full vehicle bodies through the underbody sealing and quality inspection process.
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Tray Loading Test Tubes
As part of an automated test kit assembly system, a FANUC LR Mate 200
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B robot unloads pucks containing test kits.
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Placing Foam Pads on Insulin Pumps
A FANUC LR Mate 200
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C robot is shown vacuum picking foam pads from a roll and placing them on insulin pumps using
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RVision.
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LED Lamp Housing Machine Loading
A FANUC LR Mate 200
i
C robot loads and unloads aluminum extrusion housings for an LED based linear floodlight from a CNC machine.
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Palletizing Cases
A FANUC M-710
i
C robot palletizes 2 cases at a time in a fully automated palletizing system.
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Die Casting lawn and garden components
Three FANUC R-2000
i
A robots are part of an automated die casting process for lawn and garden components.
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Picking insulin vials from a pallet
A FANUC LR Mate 200
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C is shown picking pre-assembled insulin vials from a pallet.
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Deburring Rifle Receivers
This case study features a FANUC M-6
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B/6S robot deburring and polishing rifle receivers.
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Picking and Palletizing Cases
This video features a FANUC M-20
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A robot with a vacuum gripper picking and palletizing cases at a rate of up to 40 cases per minute.
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Garden products case packing and palletizing
Features both M-410
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B and R-2000
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B robots case packing and palletizing packs bags of garden products and bags of sawdust.
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Machine Tool Load and Unload
Features a FANUC M-710
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C robot loading and unloading multiple machine tools.
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M-710
i
T Loads Machine Tool
The M-710
i
T top loader robots A dual part gripper used to speed up the cycle time required to remove the parts.
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Loading Haas Machine Tool
FANUC M-10
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A robot loads a Haas machine tool through an automated side door.
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High Speed Bag Palletizing
Dual FANUC M-410
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B robots palletize bags over 40 bags per minute.
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LR Mate Loading ROBODRILL
A FANUC LR Mate robot loads a FANUC ROBODRILL through a side entrance.
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M-1
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A High Speed Picking
Two FANUC four-axis M-1
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A robots using
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RVision visual tracking locate and pick randomly placed rubber erasers.
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Robots Pack Tubs of Cream Cheese
FANUC M-10
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A robots pack tubs of cream cheese at high speeds.
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Robot Sorts Pills of Different Colors
FANUC six-axis M-1
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A robot equipped with
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RVision 2D and a color camera picks and sorts pills of different colors.
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Loading Makino Mill
FANUC 6-axis M-16
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B robot picks a raw part from the conveyor and then loads the Makino mill.
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Packaging Portion Cups into Cases
FANUC M-421
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A robot packages cups directly from a filler into cases for shipment.
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Packaging handles attached to bottles
LR Mate 200
i
C robots applies molded plastic handles to large beverage containers.
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Single serving portion cups packed into cases
Single-serving portion cups are packed into cases for shipment.
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Palletizing Bags of Construction Products
Bags of weighting agent are filled and palletized.
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Packaging Bags of Soup
FANUC M-420 packaging chilled and frozen bags of soup.
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Packaging Lettuce Heads
FANUC R-2000
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B removes trays of lettuce and pours the contents onto a conveyor for packaging.
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Packaging Filter Elements
FANUC LR Mate 200
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C as part of an automated packaging system for filter elements.
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Palletizing Cases of Sugar
FANUC M-410
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B palletizing cases of sugar as part of a four cell application.
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Palletizing Cases of Light Bulbs
M-410
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B robots palletizing loose and bundled cases with light bulbs in a fully automated system.
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Casepacking of Plastic Containers
FANUC M-710
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C and M-16
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B robots casepacking of plastic containers.
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Palletizing Plastic Pails and Cases
FANUC M-410
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B robot palletizing construction products.
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Case Packing Olives
FANUC M-420
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A robot packaging olives as part of a fully automated packaging system.
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Automotive Interior Dash Panel Assembly
FANUC R-2000
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A robots in an automotive assembly process.
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Keyboard Assembly
FANUC M-1
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A robots assembling and disassembling 10-key keypads at high speeds.
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M-2000
i
A Introduction
The M-2000
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A has payloads of 900kg and 1200kg with an option for 1350kg with full wrist articulation.
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M-1
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A Introduction
The M-1
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A robot is ideal for small part assembly and picking and packing applications.
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Coating Removal Aerospace
FANUC M-710
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C robot removing coatings from aerospace equipment.
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Healthcare Products Packaging
FANUC M-6
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B and R-2000
i
A robots as part of a flexible packaging line for healthcare products.
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Stair Rail Milling
FANUC M-710
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C milling complex patterns into a stair case rail.
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Electronics Packaging and Palletizing
robots in various stages of packing and palletizing electronic equipment.
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Wire Form Handling for Welding Rings
FANUC M-10
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A with
i
RVision picks and sorts wire forms on a conveyor belt.
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Demonstrate Collision Guard
FANUC P-200 robot demonstrating the features and capabilities of using Collision Guard.
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Welding NASCAR Car of Tomorrow
FANUC ARC Mate 120
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B robot welding the chassis for NASCAR's Car of Tomorrow.
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Rotary Milking Process
FANUC M-710
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C in a rotary milking parlor.
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Applying Fiberglass Gel Chop
FANUC P-200 RJ3
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B with a 7th Axis Rail applying fiberglass chop and shower stall.
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Small Parts Coating
Paint Mate 200
i
table-top spray system applies dry film lubricant to the inside and outside surfaces of small parts loaded on a spindle.
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Painting camouflage patterns on a vehicle
FANUC P-250
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A/15 robots painting camouflage patterns on a vehicle.
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High Speed Box Palletizing
M-410
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B with its multi-zone end of arm tooling picks eight boxes eight at a time.
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Unload large injection mold machine
FANUC Robotics six axis M-710
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B/70T top-loader robot pulls a molded plastic part from a large plastic injection molding cell.
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Robotic Engine assembly
FANUC M-900
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A/600 (700kg) robots use
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RVision and coordinated motion to transfer an engine block from a conveyer to a precision pallet to begin the engine assembly.
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Automated Machining Cell with vision inspection
This intelligent machining cell uses robotic automation for part picking, load/unload and inspection.
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Palletizing bags of Chocolate
The M-410
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B robot palletizing multiple bag sizes and stacking patterns.
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Robotic Arc Welding
Multiple robots perform material handling and Arc welding.
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Palletizing Machined Parts
M-410
i
B/450 palletizing robot vision and line-tracking products transfers and palletizes parts in an automated assembly operation.
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Demonstrate Coordinated Spot Welding
Multiple R-2000
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B robots equipped with servo controlled welding guns demonstrate coordinated spot welding.
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Robotic Washing and Deburring
M-710
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C/70 FoundryPRO robot, with an LR Mate 200
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C robot and an R-2000
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B FoundryPRO robot equipped with
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RVision® demonstrate intelligent part handling, deburring and washing.
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Flexible Rough Finishing Cell
FANUC Robotics flexible rough finishing cell, in production at a large ductile iron foundry, has eliminated a difficult and dangerous manual process, reduced labor and workers comp costs, and has provided much more consistent product quality.
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Robotic Assembly of Motors
Motors are assembled using FANUC robots with vision and force sensing. Motor manufacturing assembly cell is automated with FANUC intelligent robots.
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Small Engine Connecting Rod Assembly
Automated assembly of small engine connecting rods using FANUC robots with integrated vision and force sensing.
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Automobile Windshield Handling
This glass handling and priming system in production at a major automotive glass manufacturer, has increased quality, increased throughput and reduced labor costs since the installation of FANUC Robots.
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Robotic Palletizing Solutions
FANUC Robotics has a full range of picking, packing and palletizing robots for a complete solution.
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Robotic Packing Solutions
M-420
i
A is designed for a variety of high-speed manufacturing applications including picking, packing, palletizing, material handling, machine load/unload and parts transfer.
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Food Manufacturing Robots
LR Mate 200
i
C/5C food robot is a lightweight, compact mini-robot. The M-430
i
A/2F high-speed, food picking robot satisfies the hygiene requirements for meat and poultry processing,
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FANUC Robotics CERT Mobile Training Cart
The FANUC Robotics CERT Mobile Training Cart is a compact, portable, self-contained robotic educational laboratory that allows students to learn how to program a real industrial robot. FANUC Robotics America CERT program and mobile training cart brings advanced industrial robot training to you.
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Stamping Press To Press Transfer
Press to Press system uses FANUC Robots to destacks blanks, picks and loads parts into the draw press and . transfer parts down the press line.
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Pork Rib Meat Cutting
M-710
i
B robot is used to cut pork to separate the ribs from the bacon.
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Fixtureless Machine Loading
R-2000
i
B/165F unload a machined channel plate from a FANUC Alpha T-14
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Robodrill and places it onto an air blow-off stand.
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